Model and Simulate your Business for Continuous Optimization
Automated Manufacturing Optimization
ImpactSphere delivers an innovative On-prem SaaS product that revolutionizes manufacturing processes with a “Do it Yourself” approach – no engineering expertise required.
This user-friendly platform automates manufacturing optimization and simulations of any process-based business. Capable of handling any complex of manufacturing operation, ImpactSphere seamlessly integrates into existing workflows to enhance efficiency, reduce waste, and improve financial sustainability.
5-10%
Improvement in Overall
Equipment Effectivenes
10%
Reduction in
Manufacturing cost
20%
Increase in
Operational efficiency
400%
Return on
investment
14 months
Payback
period
* Recent reports by Gartner, Forrester and McKinsey
Partners
Capabilities
ImpactSphere removes uncertainty, utilizing Digital Twins for your Processes
Use cases
SOLUTION: The department recognized that they needed a tool to ensure that solely correct standards and measures was used, and that automatic audit proof of operations could be reported on product level for any period and they found that ImpactSphere ensures a full audittrail for any process step anywhere in the process chain.
RESULT: As a result auditors can now quickly run through the automated audit reports and approve the LCA based assessments without costly delays.
SOLUTION: The manufacturing company was looking for a dynamic processing and simulation tool of any multi-factored measure, not limited to CO2. This to be able to assess the holistic implications on financials, performance and ESG of any change in manufacturing or supply of goods.
RESULT: With impactSphere the company now perform dimensional and data-driven optimization, based on several same time factors and outcomes, even for the effect of exchaning an entire manufacturing workstation, on products and financials.
SOLUTION: Manufacturer wanted an Scope 1-3 solution that was directly connected to their actual manufacturing and business processes, so that valid and actual measures could be automated to the largest possible extend. We therefore developed a complete generic Scope 1-3 automation model by ImpactSphere - that can covers any region, branch, plant or entire corporates.
RESULT: Already at first run, within 5 minutes a complete Scope 1-3 assessent for the entire corporate was made up, and from there on, the company now could add, optimize and automate any of the underlying areas and suppliers. The model is automatically refining it self to their actual structure and operations in every aspect. Further company found that same methodology could be used to model an ESG automation as well.
SOLUTION: Production needed to automate their PEF-reporting for any product, for any dynamic manufacturing process - which further could face restructuring along the way as an everyday result of any sustainability and business optimization.
RESULT: With the fully agnostic and in-built PEF-assessment by ImpactSphere, the company now without further consultancy can request/print a complete and dynamic PEF for any level, length or period of their manufacturing processes, even real-time. Further client now can improve their speed and footprint progress as the affect on the PEF-score is visible for each granular manifacturing step.
SOLUTION: This could be solved by the agnostic and advanced real- and past-simulation capability of ImpactSphere instantly getting the low- or high-level outcome of any changes in realation to their actual business and manufacturing.
RESULT: Company can now query and test for any kind of change in goods, sourcing and manufacturing, leading to a faster and multi-factored data-driven optimization of business and footprint.
Partner Perspectives
Short Time to Value
Accuracy / Auditability
Vertical Scalability
Optimizing Modelling
Scalability beyond CO2
Product
End to End ESG and Process Optimization
Features Designed for Business
Auto-Reporting
The automated reporting supports real-time and period reporting and can make up various standardized reports directly on top of any model or sub-model. ImpactSphere can measure and create fully automated, readymade assessments and reports. With such you can meet both Global and EU requirements for ESG reporting, as OEF, PEF and GHG.
API Measurement of any Flow
Model any Process
You can create a model by a top down or bottom up approach and scale in any direction from there. ImpactSphere also has the feature to share models and templates hereby enabling partners in your ecosystem to participate actively to their common interest in optimizing business and reducing emissions.
Simulation
ImpactSphere enables you to swiftly perform real-time and historical simulations for any planned changes in measures and processes within your Shadow or Digital Twin. Conduct data-driven simulations before implementing changes to accelerate continuous optimization.
LCA
Impactsphere goes beyond LCA limitations by incorporating modeling with dynamic, real-time data sets on conversion rates, offering significantly enhanced accuracy.
Auditor Report
ImpactSphere ensures a full audit trail for any process step anywhere in the process chain. Auditors quickly can run through the automated audit reports and approve the underlying LCA based assessments without costly delays.
Privacy and Sharing
Each SaaS client receives a confined and private OpenShift Sphere in IBM Cloud or On-Prem of choice that contains all and everything. The platform ensures full privacy and control so no externals can access data, unless explicitly authorized. You further selectively can share entire models, reports and data, internally and externally.
A Product/Market Perspective
An example of Real-Time PEF - Optimization simulation
Resources
Did you know?
External resources
McKinsey: Digital twins
Medium: Impact of Systems Optimization
Wiley: Process Modeling, Simulation and Optimization
Science direct: Challenges of Manufacturing Simulation Tech
Springer link: Simulation optimization
Researchgate: Case Study
MDPI : Digital twins
GRI: Global Best Practice
This website is a resource for global best practices how to demonstarte accountability for their impacts on environment, economy and people.Reference